Zero Discharge Mud Decanter Centrifuges For Well Drilling Solids Control System

Summary of decanter centrifuge

Decanter centrifuge is 4th solids control equipment or 5th purification equipment. Including middle speed and high speed centrifuge.It is used after desilter or mud cleaner. We use submersible slurry pump or screw pump to transfer drilling mud from desilter compartment to centrifuge

Centrifuges used in zero discharge mud system is to get rid of rather little solid in drilling fluid. To maximize drilling fluid liquid content recirculation and minimize solid disposal

Compared to previous solids control equipment, centrifuge remove fine cuttings or recycle barite with 2~7 microns diameter. The material for centrifuge including S.S304, 316, 316L, 2205, and so on. Per clients' demand and their budget we'll configure different products

Decanter centrifuge is the 4th solids control equipment in whole drilling mud system It is used to process drilling mud discharged from desilter cones or mud cleaner

Decanter centrifuge technical parameters

Features Of AIPU Decanter Centrifuge

1. Bowl Cylindrical and the Conical section made of Duplex Stainless Steel 2205 by centrifugal casting. Other parts of the bowl assembly are made of stainless steel 316L.
2. Screw protection: Tungsten Carbide Tiles for longer life and easier replacement.
3. Screw flow distribution port and bowl solids discharge port protected by tungsten carbide alloy.
4. Easy to adjust liquid discharge weir height for flexible application.
5. Bowl assembly supported by the tighter belt for the protection of bearing in moving.
6. Pressurized EX Proof VFD control cabinet available.
7. Genuine SKF bearing for longer and reliable operation.

Working principle of drilling mud decanter centrifuge

The working principle of horizontal screw centrifuge is very simple. It has been known by the public for a century. The drum and screw are supported by separate suspension.The material enters through the inlet pipe and accelerates into the core drum body through the drum.

How to select decanter centrifuge for fluids system?

Mudflow: The flow rate is related to bowl size and rotation speed.
Industry: Use it in oil drilling, water drilling or HDD?
Depth: Drilling depth is another issue considered during selection. Usually, depth over 3500m, the high-speed one should be utilized.
Drilling fluid property: Viscosity, mud base, and so on. Kindly confirm the applicability from mud engineer or centrifuge supplier.
Function to achieve: Separation, or recycle?

Decanter Centrifuge Main Component

Rotating parts including centrifuge bowl and screw for stainless steel material. Screw impeller is coated with tungsten carbide for protection of impeller wear. The most popular size bowl is 355mm diameter and 1250mm length for maximum rotating speed 3500RPM.

Main motor and assistant motor installed to drive centrifuge bowl and screw for flame proof standard.

Electrical control panel is same explosion proof standard compares with centrifuge motor. VFD control panel can be supplied for various speed control depending on mud conditions.

Centrifuge skid with legs to install bowl, motor and control panel.

Other than decanter centrifuge, AIPU is able to supply a complete solids control equipment and tank equipment like centrifugal pump, mud agitator, mud gun and degasser. The whole tank design and pipeline arrangement is customized as per request.

Do you have any demand on centrifuges? No matter for solids control or for drilling waste management,or for the slurry separation and sludge treatment. Please feel free to contact us.

AIPU Solids control is professional manufacturer on solids control equipment and system. The solution for drilling mud process as well as the drilling waste management, and the oli sludge treatment system.

All items can be used in oil and gas drilling, the oil sludge treatment, the HDD mud recycling, the civil construction micro tunnelling, the piling and so on. The main equipment inlcuding solids control system, shale shaker, mud cleaner, centrifgue decanter, degassers, agitator, mud gun, centrifugal pumps, mud tank, cuttings dryer, the mud cooling system and so on.

Pleased to say AIPU products have been delivered to many regions and conturies around the world. Including Germany, Russia, USA, UK, Kuwait,  UAE, India, Indonesia, Malaysia, Singapore, Taiwan, and so on.

Our hot sales product Hunter series shale shaker is rather popular with all of our clients. The Hunter-MG and Hunter-D shale shakers can be configured as linear motion, BEM or the dual motion. For the decks, they can be double deck. For the base, they can be dual tandem or triple tandem

Another hot sales products Hunter seires mud cleaner is maintained all the good features of Hunter series shaker. And the hydrocylones are all made of high quality polyurethane. Another feature is the cones are interchangeable with famous brand ones.

Besides the shale shaker and mud cleaner, there are centrifugal pumps, mud agitators and so on equipment appreciated by our clients. New innovated mud cooling system for land oil drilling is a patented products used in SINOPEC drilling site. The performance surprised end users.

Why clients select AIPU?

It's because of high qualty and the reasonable cost happened during our cooperation. We are professional on solids control, mud process, sludge treatment. Among all the orders there are over 80% orders are repeat orders from our regular clients or recommned by them

Are you in the demand of solids control or other mud treatment-related items now? Please come to us freely. Trust you will be surprised by AIPU products and servcies. All the solutions will be optimal and soonest one.