Mud Reclaimer|Mud recycler for drilling mud, HDD, mining, and water well

HDD mud recycling system is designed for Horizontal Directional Drilling ( HDD ) rigs.

Depending on drilling mud requirement, an HDD mud recycling system can include a shale shaker, desander cyclone, desilter cyclone, decanter centrifuge, mud tank, mud agitator, mud gun, transfer pump, etc. The shaker screen mesh size will depend on a shaker's performance for mudflow and drilling mud separation at different mud requirements.

Drilling fluid, mud, slurry — it’s all the same

“Mud” is the common reference to drilling fluid used in all types of drilling operations. “Slurry” is another term that is an interchangeable reference to drilling fluid. Mud serves multiple purposes such as: providing coolant for downhole electronics; suspending and displacing cuttings from the borehole; reducing wear on downhole tooling, and aid building a stable borehole by reinforcing and maintaining the walls of the bore or tunnel. Given the importance of mud, achieving the right mix is another science.

Mud Reclaiming/Recycling System Application and Effect

Such Mud Reclaiming/Recycling System is designed for mud cleaning and recovery of the bored pile, rotary drilling rig, anti-seepage engineering, cored drilling and etc., which can reduce costs and improve construction efficiency.

Features of APMC Reclaimer/Recycler

1. 1. With modular design and small footprint, it can be flexibly configured and installed according to the customer’s requirements.
2. 2. The side plates of mud tanks are designed with corrugated and load-supporting types, which are safer and can bear more load.
3. 3. The system adopts centralized electric control, being convenient for operation.
4. 4. All equipment is designed to withstand corrosion and wear, long service life.
5. 5. Adapt to severe drilling operation conditions, with the functions of cold resistance, heat resistance, explosion-proof, leakage proof, corrosion resistance, and rainproof.
6. 6. It is simple for installation and disassembly, and convenient for frequent moving along with drilling crew.

Specification

APMC Mud reclaimer/recycler Details

The old adage “don’t muddy the water” doesn’t apply to horizontal directional drilling (HDD) where the water is supposed to be muddy. Drilling fluid (mud) extracts particles and cuttings from the borehole, as well as stabilizes the hole itself. Mud has always been an essential element to a successful drilling operation.

Along with the drilling fluid, a reliable method of delivery to the drill is needed. This is called a mixing system or mud system. The mud system delivers the fluid to an onboard pump (on smaller horizontal directional drills) or a standalone pump that feeds into a larger rig (generally 100,000-pound capacity or larger.) With the rise of mud recycling in drilling, reclaimers are becoming more prominent on job sites. These are a type of mud system that “cleans” the used mud and recirculates it back into the mixing system to be reused. An HDD contractor needs to make sure to use the right kind of mud and the proper equipment to effectively supply the correct amount of fluid into the pump and downhole.

“The mud system is the device on the job site that is married to a particular drill rig,” says Jon Heinen, pipeline segment manager for Vermeer Corporation. “Its job is to provide that rig with the appropriate amount of drilling fluid, so it has to be a good match. A large pipeline project with a maxi rig is going to have a significantly different system than that of a smaller 9,000-pound (thrust/pullback) machine. Either way, all HDD machines need a mud system of some kind.”

There is a method to the “mudness,” and strict adherence to procedures needs to be followed. The key factors are proper planning, ensuring the use of proper equipment, and consistent drilling fluid maintenance during drilling operations.

Accumulated solids in the bore are often given as one key reason for the "stuck" drill pipe. A high volume of clean mud will "float" solids to the surface for disposal. Mud recycling increases the success rate of bores, reduces the expense for bentonite, and helps maintain a tidy job site. These mud recyclers provide two benefits: missing enough mud and removing solids from the returning fluid.

AIPU Solids control is professional manufacturer on solids control equipment and system. The solution for drilling mud process as well as the drilling waste management, and the oli sludge treatment system.

All items can be used in oil and gas drilling, the oil sludge treatment, the HDD mud recycling, the civil construction micro tunnelling, the piling and so on. The main equipment inlcuding solids control system, shale shaker, mud cleaner, centrifgue decanter, degassers, agitator, mud gun, centrifugal pumps, mud tank, cuttings dryer, the mud cooling system and so on.

Pleased to say AIPU products have been delivered to many regions and conturies around the world. Including Germany, Russia, USA, UK, Kuwait,  UAE, India, Indonesia, Malaysia, Singapore, Taiwan, and so on.

Our hot sales product Hunter series shale shaker is rather popular with all of our clients. The Hunter-MG and Hunter-D shale shakers can be configured as linear motion, BEM or the dual motion. For the decks, they can be double deck. For the base, they can be dual tandem or triple tandem

Another hot sales products Hunter seires mud cleaner is maintained all the good features of Hunter series shaker. And the hydrocylones are all made of high quality polyurethane. Another feature is the cones are interchangeable with famous brand ones.

Besides the shale shaker and mud cleaner, there are centrifugal pumps, mud agitators and so on equipment appreciated by our clients. New innovated mud cooling system for land oil drilling is a patented products used in SINOPEC drilling site. The performance surprised end users.

Why clients select AIPU?

It's because of high qualty and the reasonable cost happened during our cooperation. We are professional on solids control, mud process, sludge treatment. Among all the orders there are over 80% orders are repeat orders from our regular clients or recommned by them

Are you in the demand of solids control or other mud treatment-related items now? Please come to us freely. Trust you will be surprised by AIPU products and servcies. All the solutions will be optimal and soonest one.